Manufacturing & Infrastructure
State-of-the-art facilities for superior quality products
Manufacturing Excellence
At Gajanan Clay Chem LLP, we operate world-class manufacturing and processing facilities designed to deliver consistent, high-quality clay products across our entire product portfolio. Our integrated approach combines advanced mineral processing technology, stringent quality control systems, and sustainable manufacturing practices.
Strategic Infrastructure
- ✓Strategic location in Gujarat's mineral-rich belt with direct access to premium raw material deposits
- ✓Direct connectivity to major ports, railways, and highway networks
- ✓Dedicated 11KV electrical substation with backup power systems
- ✓15,000+ MT covered storage capacity with moisture protection
Production Facilities Overview
Main Manufacturing Complex
50,000+ square meters of integrated manufacturing space with 100,000+ MT annual capacity across all product lines. Strategic location in Gujarat's mineral-rich belt with direct access to premium raw material deposits.
Advanced Processing Equipment
Cutting-edge crushing, grinding, activation, and classification systems including jaw crushers, ball mills, acid activation plants, and thermal processing equipment for superior product quality.
Quality Control Laboratory
2,000 sq ft ISO/IEC 17025 accredited laboratory with 25+ sophisticated testing instruments including XRF, XRD, BET analyzers, and specialized testing capabilities for comprehensive quality assurance.
Environmental & Safety Systems
Comprehensive environmental control systems with 95%+ water recycling, dust collection, emission monitoring, and safety management systems ensuring sustainable and safe operations.
Advanced Processing Technologies
Primary Processing
- •Jaw Crushers (200 TPH)
- •Ball Mills (5-50 MT)
- •Impact Crushers
- •Raymond Mills
- •Hammer Mills
Classification & Separation
- •Vibrating Screens (50-500 mesh)
- •Hydro-cyclones
- •Air Classifiers
- •Magnetic Separators
- •Gravity Separators
Activation Systems
- •Acid Activation Plants
- •Rotary Kilns (1,200°C)
- •Flash Calciners
- •Rotary Dryers
- •Fluidized Bed Dryers
Specialized Processing
- •Bentonite Processing Lines
- •China Clay Purification
- •Silica Sand Washing
- •Activated Carbon Manufacturing
Quality Control & Laboratory Infrastructure
Advanced Analytical Laboratory
ISO/IEC 17025 accredited laboratory with comprehensive testing capabilities
- ✓XRF & XRD Analysis
- ✓BET Surface Area
- ✓Particle Size Analysis
- ✓Thermal Analysis
Process Control Systems
Real-time monitoring and automated process control throughout production
- ✓SCADA Systems
- ✓Statistical Process Control
- ✓Batch Tracking
- ✓Quality Analytics
Quality Management
Integrated quality management systems ensuring consistent product quality
- ✓ISO 9001:2015
- ✓Incoming Inspection
- ✓In-Process Testing
- ✓Final Inspection
Environmental & Sustainability Infrastructure
Environmental Control
Comprehensive environmental management with advanced control systems
- 🌱Dust Collection Systems
- 🌱Emission Monitoring
- 🌱Water Treatment Plant
- 🌱Waste Management
Energy Management
Renewable energy and energy efficiency initiatives
- 🌱2 MW Solar Installation
- 🌱Heat Recovery Systems
- 🌱LED Lighting
- 🌱Energy Monitoring
Resource Conservation
Sustainable practices for resource optimization and conservation
- 🌱95%+ Water Recycling
- 🌱Raw Material Optimization
- 🌱Process Efficiency
- 🌱Packaging Reduction